Elimination of stretch film, vertical storage without racks and quick access to contents - these are just some of the advantages of metal mesh pallet extensions. In this article, we will show how they can optimise storage, speed up picking and reduce costs.
What are pallet extensions and what are their functions?
Construction and types of pallet collars
Metal pallet extensions are made of galvanised or powder-coated steel mesh. They are assembled in no time with clamps - without the use of tools - and disassembled just as quickly. When folded, they take up very little space, making them easy to store.
Applications in logistics and transport
The extensions make it possible to dispense with stretch film. This is a real saving in material and packing time, especially for mixed or bulky loads.
Why use pallet extensions?
- Durable construction
- Economics
- Storage ergonomics
Ways to increase warehouse efficiency with extensions
Space optimisation - vertical storage
Thanks to the sturdy construction of the extension, up to 3-4 layers high can be safely stacked, even without racks.
Quicker access to goods with flap or door extensions
The door and flap option facilitates picking without the need to remove the entire extension, reducing time and the risk of damage.
Space-saving transport of empty extensions
When folded, they can be transported flat, even taking up 80% less space.
Reduction in handling and damage costs
The extensions provide stability and protection for the load during handling, reducing waste and speeding up storage processes.
Types of pallet collars offered by DAJANO
Extensions with doors (flap)
They facilitate access even when there are several layers of stacking.
Extensions made of mesh 50×50, 100×100 mm and 50×100 mm
They improve the visibility and ventilation of goods - especially when storing food and small components.
➡️ Pallet extensions with 50×50 grid
➡️ Pallet collars with mesh 100×100
Extensions 800 mm high
A popular option that balances capacity and handling convenience. Check out 800 mm high pallet extensions on offer.
Made-to-measure option
Powder coating, galvanisation and a choice of heights to suit the specific business - from e-commerce to construction.
Industries that make most use of pallet extensions
Pallet collars are an extremely versatile solution used in many industries that require a flexible, durable and modular way of transporting or storing goods. Their design allows them to be folded and unfolded quickly, significantly reducing the time of logistics operations and increasing the efficiency of supply chain processes.
Logistics centres and transport companies
In logistics centres and transport companies, pallet extensions perform a key function in securing loads without the need for stretch film. Their easy and quick installation translates into better organisation of loading and unloading, which reduces operating costs.
E-commerce and distribution warehouses
In e-commerce warehouses and distribution centres, where the speed of picking multiple orders at the same time is important, extensions equipped with internal dividers, flaps and castors are particularly useful. These allow staff to better manage the separation of goods and improve the picking cycle.
Agricultural sector - storage of agricultural products
In the agricultural sector, mesh extensions are used for storing crops. The open mesh construction allows air to circulate freely, which prevents the accumulation of moisture and spoilage of vegetables or fruit. At the same time, the metal frame ensures high durability, resistance to moisture and weathering, which is important for outdoor and cold storage operations.
What to look for when choosing a pallet extender?
Selection depending on the type of goods
The choice of the right extension should depend on the type and characteristics of the goods. For heavy and bulky loads, a robust construction with adequate load capacity is crucial - 1000-1500 kg is the standard. For fragile or easily damaged products, it is worth considering versions with dividers or flaps to facilitate careful access to the interior.
Type of net and presence of door or flap
Another consideration is the type of mesh and wire thickness - the thicker the mesh, the greater the strength of the extension. For heavier goods, a wire mesh with a diameter of at least 5 mm is recommended. In addition, it is worth deciding whether a door or a hinged hatch will be needed - their presence allows loading or unloading without having to remove the entire extension, which significantly improves work in a fast-paced warehouse.
Compatibility with pallets and racks
It is also important to make sure that the extension is compatible with your pallet and racking system - the most commonly used versions are 1200×800 mm, in line with the European EUR pallet standard.
Certifications and compliance with standards
Finally, it is worth paying attention to the finish. Hot-dip galvanised or galvanised steel provides protection against corrosion, while powder coating allows for an aesthetically pleasing and durable surface finish. It is a good idea if the extensions have the appropriate quality certificates and comply with current safety standards.
The right pallet extension is not only a practical solution - it is a real space, time and cost saver in the entire logistics chain.
Pallet extensions - Frequently asked questions
What are the standard dimensions of pallet extensions?
1200×800 mm, but other variants are also available.
Are the extensions stackable?
Yes- they can withstand the safe stacking of 3-4 layers.
Is it possible to order an extension with a specific type of mesh?
Yes - we offer a variety of mesh and height options.
What are the benefits of choosing an extension with a door/flap?
Faster access, easier picking, protection of contents. In the DAJANO offer you will find pallet collars with doors - check.
Do pallet extensions require maintenance?
Minimal maintenance - cleaning and periodic inspection of the brackets and surfaces is sufficient.
Metal mesh pallet extensions are a great answer to the needs of modern warehouses - they are above all functional, durable and environmentally friendly.
General Export Manager D/A/CH - has supported Polish manufacturers in exporting to foreign markets for 15 years, specialising in solutions for logistics and industry.
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